Page Header

Mechanical, Rheological, and Morphological Properties of PP/Al composite modified by PP-g-MAH

Prathumrat Nuyang, Chutima Inuppatam, Petcharak Chotirat, Jakkrapong Monyanont

Abstract


This research studied the effects of a coupling agent on materials to improve the compatibility of PP/Al blends using PP grafted with maleic anhydride (PP-g-MAH) as a coupling agent. The research focused on the effects of a coupling agent that affected the composition of the mixtures. The polymer matrix composites with PP-g-MAH were used as a coupling agent and were prepared with an internal mixer at a temperature of 180C and a speed of 60 rpm, varying Al powder from 0 – 10%wt and fixed PP-g-MAH. The flexural strength and impact strength were determined. The polymer matrix composites (PMCs) showed a positive effect on the mechanical properties. The trend of the melt flow index increased when increasing aluminium powder. The part of the morphology of PMCs with non-PP-g-MAH revealed that the particles of aluminium fine powder dispersed in the matrix phase, but that there were many microvoids between filler and matrix. On the other hand, PMCs with PP-g-MAH caused the microvoids between filler and matrix to reduce.

Keywords: Polymer matrix composites, PP-g-MAH, aluminium, polypropylene


[1] K.K. Chawla, Composite materials science and engineering, 2nd Ed., Springer, NY, USA, 1989, 20.

[2] N. Gupta and M. Doddamani, Polymer matrix composites, JOM, 2018, 70, 1282–1283.

[3] A. Boudenne, L. Ibos, M. Fois, E. Gehin, and J.C. Majeste, Thermophysical properties of polypropylene/aluminium composites, Journal of Polymer Science: Part B: Polymer Physics, 2004, 42, 722–732.

[4] A. Chavooshi and M. Madhoushi, Mechanical and physical properties of aluminium powder/MDF dust/polypropylene composites, Construction and Building Materials, 2013, 44,  214–220.

[5] K. Mai, Z. Li, Y. Qiu and H. Zeng, Mechanical properties and fracture morphology of Al(OH)3/polypropylene composites modified by PP grafting with acrylic acid, Journal of Applied Polymer Science, 2001, 80,  2617–2623.

[6] A.F. Osman and M. Mariatti, Properties of aluminium filled polypropylene composites, Polymers and Polymer Composites, 2006, 14(6), 623–633.

[7] J.G. Carrillo and W.J. Cantwell, Mechanical properties of a novel fiber-metal laminate based on a polypropylene composite, Mechanics of Materials, 2009, 41(7), 828–838.

[8] M. Oliveira, R. Nogueira, and A.V. Machado, Synthesis of aluminium nanoparticles in a PP matrix during melt processing: Effect of the alkoxide organic chain, Reactive and Functional Polymers, 2012, 72(10), 703–712.

[9] S.N. Maiti and K. Ghosh, Thermal characteristics of silver powder filled polypropylene composites, Journal of Applied Polymer Science, 1996, 60, 323–331.

[10] K. Biswas, V. Khandelwal, and S.N. Maiti, Mechanical and thermal properties of teak wood flour/starch filled high density polyethylene composites, International Polymer Processing, 2019, 34(2), 209–218.

[11] A. El-Sabbagh, Effect of coupling agent on natural fibre in natural fibre/polypropylene composites on mechanical and thermal behaviour, Composites Part B: Engineering, 2014, 57, 126–135.

[12] H.G. Karian, Handbook of polypropylene and polypropylene composites, 2nd Ed., Marcel Dekker Inc., NY, USA, 2009.

[13] ASM Handbook Committee, Properties and selection: Nonferrous alloys and special-purpose materials, ASM Handbook, Volume 2, ASM International, USA, CA, 1990.

[14] S. Chongprakobkit, M. Opaprakasit and               S. Chuayjuljit, Use of PP-g-MA prepared by solution process as compatibilizer in polypropylene / polyamide 6 blends, Journal of Metals: Materials and Minerals, 2007, 17(1), 9–16.

[15] ASTM D790-10, Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials, 1989.

[16] ASTM D5628-01, Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimens by Means of a Falling Dart (Tup or Falling Mass), 2001.

[17] ASTM D 2240, Standard Test Method for Rubber Property—Durometer Hardness, 2017.

[18] ASTM D1238 - Standard Test Method for Melt Flow Rates of Thermoplastics by Extrusion Plastometer, 2013.

[19] S.N. Maiti and P.K. Mahapatro, Mechanical properties of i-PP/Al composites, Polymer-Plastics Technology and Engineering, 1991, 30, 559–574.

[20] F. Mirjalili, L. Chuah, and E. Salahi, Mechanical and morphological properties of polypropylene/Nano α -AlComposites, The Scientific World Journal, 2014, 2014, 718765.

[21] P. Nuyang, A. Wiriya-Amornchai, and W. Cheewawuttipong, The effects of a compatibilizer for improving mechanical properties on polymer matrix composites, Key Engineering Materials, 2021, 877, 3–8.

Full Text: PDF

DOI: 10.14416/j.ind.tech.2022.06.005

Refbacks

  • There are currently no refbacks.